3D thermal
profi ing

Mechanized
welding

QUOTATION

MULLER OPLADEN GmbH
Stauffenbergstrasse 14-20
51379 Leverkusen-Opladen, Germany
Phone: + 49 - 21 71 - 76 62 30
Fax: + 49 - 21 71 76 62 55
E-mail: mail@mueller-opladen.de http://www.mueller-opladen.de

TABLE OF CONTENTS
1. Technical scope of the quoted machine 4
2. Technical data of the quoted machine 6
3. Services provided 8
4. Prices, terms and conditions 9

1. Technical scope of the quoted machine RB 950/2500/SMP Heavy Duty

Picture of a similar designed machine as offered

■ Self-centring three-jaw pipe chuck with main drive, electric-motor-driven clamping process and CNC axis. Jaw extension for small and/or light pipes.

■ 3 hydraulic heavy-duty pipe support carriages with rubber support wheels. Track wheels to be machined for use on standard track as found in USA.

■ Undercarriage with column, boom, torch head and CNC axis. 18,000 mm track for undercarriage.

■ Torch head with oscillation along the pipe axis, 380° rotation about its own axis and 2 CNC axes.

■ Laser sensor with CNC axis for corrections of variation between the flame cutter and pipe surface.

■ Slide system with CNC axis for automatic advance and retraction of the cutting torch.

■ Electrical hardware consisting of switch cabinet, CNC, PLC, industrial computer (with Windows 7 operating system in English) and control panel.

■ Air condition 5° - 40° for switch cabinet, CNC, PLC and industrial computer.

■ Quint buffer UPS.

■ COROBS® pipe profile cutting machine in English with MDI module, SAC module, SPC module, MPC module, CPS module, starting point optimization, optimization of piercing, joint compensation, automatic speed control, negative cutting angle correction, restart positioning for aborted cutting operations, self-diagnosis system, logfile on the most recently performed operations.
Software allows expansion joints for pipes.

■ Offline data input module (ODIM).

■ Library of standard cut macros.

■ LAN interface.

■ Internet maintenance module.

■ Conventional oxy-fuel cutting package (propane) for the cutting of pipes with a maximum wall thickness of 150 mm (6''), with solenoid-valve-controlled gas supply, manometer for setting gas pressure, ignition torch, solenoid-valve-controlled cutting torch, solenoid-valve-controlled preheating torch, cutting nozzle package and operator protection package.

■ Solenoid-valve-controlled preheating torch.

■ Plasma cutting power source Hypertherm HPR400XD with plasma extension kit and with automatic gas console, plasma torch and hose package. Cutting gas: air, 02, Ar, F5, H35 and N2. Shield gas: air, 02, Ar and N2. For further details refer of the attached product description.

■ Fume extraction nozzle behind the clamping chuck for connection to existing exhaust unit. Cooperation by us to set on/off signals for cutting process along with software and electronic hardware package.

■ Patented dish-end (tank head) cutting module consisting of tilting chuck system, modified cutting head, special laser scanning and measuring module and relating profiling software (hole cutting with weld bevel preparation).

■ ?-nozzle inkjet marking system with special and new developed marking head as per enclosure.

■ Remote camera system for centering and zeroing large vessels.

2. Technical data of the quoted machine RB 950/2500/SMP Heavy Duty

Installation space in length, width, height: ................ mm 18.000 x 4.500 x 4,000
Gross weight:........................................................... kg.......................approx. 1O,000 Ma.xImum.pipe w.eIght: 1>..........................................k g approx. 25,000 (> 55000 lbs)
Clamping in the chuck 2>: ......................................... mm 80 - 950
Clamping on the chuck 2>: ....................................... mm.....................950 - 2,540
Diameter range of cutting head oscillation: .............. mm.....................50- 2,540 (2" -100") Oscillation range for weld bevel with oxy-fuel: .......... degrees +70° to -70°
Oscillation range for weld bevel with plasma:........... degrees +45° to - 45°
Torch rotation: ......................................................... degrees 380°
Min. cutting range in front of the chuck: 3> ................ mm 300 I 100 with jaw extension
Max. cutting range in front of the chuck: 3> ............... mm 12,000
Min. cutting range behind the chuck: 3> 4>.................. mm 1,800 5>
Max. cutting range behind the chuck:3> 4>.................. mm 2,300 5>
Min. wall thickness for flame cutting: 3 5 mm 5
> > ..................
Max. wall thickness for flame cutting: 3 5 mm 150 (6")
Min. wall thickness for plasma cutting: 3> .................. mm depends on power source
Max. wall thickness for plasma cutting: 3> ................. mm depends on power source

Chuck rotation speed: ............................................. rpm....................0-5 7>
Chuck clamping speed:............................................ mm/min 0-600
Max. static radial load in the chuck: ........................ N 27,500
Torque ..................................................................... Nm 10,000
Torch carriage speed: ............................................. mm/min..............0-15,000
Max. static radial load of the pipe support carriage
for diameters 50 - 2.540 mm: .................................. N 100,000
Power supply to DIN IEC 38: ................................... V 400
Other power supply alternatives on request Hz 60
phase 3, AC
kVA ....................13 (oxy-fuel) / X (plasma) Bl
Mains voltage fluctuations to DIN IEC 38:................ % ......................+6/-10 Mains frequency fluctuations ................................... Hz: .....................±_1.5
Permissible temperature range:............................... °C 5-40
Computer industrial PC
Oxygen: 8-8.2 kg/cm2, purity 99.4% - 18,000 L/h
Acetylene/propane:.................................................. 0.2-0.25 kg/cm2, purity 98% - 1,700 L/h

1) If 3 carriages are employed.

2) The maximum pipe diameter in and on the chuck depends on the pipe's cylindrical shape. In the event of pipe deformation, the maximum diameters change accordingly.

3) The data refer to a vertical torch position.

4) The starting point is on the front of the jaw in front of the chuck.

5) Cutting behind the chuck is possible if the torch carriage track is extended (not covered by this quotation - please refer to enclosed list of optional extras).

6) The maximum cuttable wall thickness of 150 mm is not achievable with every combination of pipe diameter, pipe length and material, as the combination of pipe diameter, pipe length and material has an effect on pipe weight. The pipe weight that can be handled by the pipe profile cutting machine depends on the chuck's load­ bearing capacity (maximum static load in the chuck), the torque in the chuck, and the load-bearing capacity and number of pipe carriages (maximum static load in the chuck). If no details are available from the customer at the time of quotation submission, the maximum possible pipe weight is limited to the technical data within this quotation.

7) When cutting thin-walled pipes with small diameters, we recommend, particularly if plasma cutting is employed, a much higher chuck rotation speed, otherwise the material of the pipes mentioned above will burn at a maximum speed of 5 rpm. In this case, we propose a chuck speed of 16 rpm (not covered by this quotation - please refer to enclosed list of optional extras).

8) Depending on the plasma cutting equipment.